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AVIC Elevator: "Intelligent Manufacturing" and "Intelligent Service" Enabling Enterprise Transformation and Upgrading
2024-05-14
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AVIC Elevator: "Intelligent Manufacturing" and "Intelligent Service" Enabling Enterprise Transformation and Upgrading
Entering the No.6 factory building of Guizhou Zhonghang Elevator Co., Ltd., located in Huichuan District of Zunyi City, the first impression was that "machines are busier than people"-on the intelligent production line, the mechanical arm is constantly waving, from punching, bending to head sealing and welding, and working accurately in a flexible posture beyond imagination. Every minute, 26 intelligent robots can complete the processing of an elevator part.
"Intelligent manufacturing", elevator production more efficient and more precise
Car wall production line
The No. 6 workshop, which covers an area of 17000 square meters, is the "heart" of AVIC Elevator. It undertakes the important production link from the production of parts to the packaging of finished products. It is an intelligent elevator production workshop built by the company's deep integration of information technology and manufacturing technology.
"No.6 factory building is divided into four parts: thick plate processing area, door panel production line, sedan wall production line and industrial exhibition area. The whole factory building adopts domestic advanced robot equipment and has built an automatic production line." Li Ya, the manager of the workshop, said that the design of the whole workshop fully took into account the whole process from elevator production to packing, and strived to achieve reasonable internal space partition, smooth connection, safety and environmental protection.
thick plate processing area
On the upper and lower beam bending machine production line in the thick plate processing area, only the robot grabs the workpiece from the loading table and runs to the middle table for centering. After the centering is completed, the robot runs to the bending machine, places the workpiece on the feeding mechanism of the bending machine, and cooperates with the bending machine to bend the workpiece. According to the bending process of the workpiece, the robot cooperates with the turning over or turning over of the workpiece. Finally, the robot places the bent workpiece on the blanking pallet......
Intelligent robots are working.
Similarly, in the door panel production line and the car wall production line, robots perform their respective duties and cooperate with punching machines, turning mechanisms, pressing mechanisms and other equipment to quickly and efficiently complete the established processes.
At the same time, through precise programming, the operation error of the intelligent robot is controlled within millimeters, which can make the production parts highly consistent and reduce the rejection rate to 0.01. Compared with manual manufacturing, intelligent manufacturing is more efficient and precise.
Automatic dusting area
"After the intelligent production line is put into use, more than 500 sets of elevator landing doors can be produced every day, which greatly improves the production efficiency." Hu Ming, secretary of the party committee and chairman of Guizhou AVIC Elevator Co., Ltd., said that the company has an annual output of 15000 elevators and has become the enterprise with the largest local shipments in five provinces in southwest China.
"Smart service", after-sales maintenance is more timely and safer
"Intelligent production ensures product quality, and there is another saying in the elevator industry called" three-point manufacturing, seven-point installation and after-sales ". The key is to do a good job in" elevator life cycle management '." Hu Ming introduced that the company vigorously develops the elevator Internet of Things and provides customers with better after-sales maintenance with "smart service.
Staff Check the Operation of AVIC Elevator Internet of Things Public Service Platform
Operating speed, load conditions, component temperature... May 10, through the AVIC Elevator Internet of Things public service platform, the operation data and real-time video of 3699 elevators are clear at a glance, and the staff can monitor each elevator 24 hours through the platform. And through big data for elevator maintenance, component operation quality, fault warning and other data analysis.
The platform integrates elevator operation big data with monitoring data, and provides "smart brain" for each elevator, so that the supervision department can directly understand the current operation status, failure rate, rescue of trapped people, etc. of elevators in the jurisdiction area, and ensure the safety of elevator operation and passengers.
"You see, the current platform shows that elevator 1 in building 20 of Shuangshi shantytown has a 5A class failure. The cause of the failure is that the safety circuit signal is disconnected, and solutions are provided to check whether the circuit switch and the power supply voltage are normal." Song Zhongyan, designer of AVIC Elevator Big Data Center, demonstrated to reporters that if an elevator is prompted to fail, it will be notified to the maintenance point by text message, and the maintenance personnel will arrive within half an hour for timely maintenance.
At the same time, in order to meet the personalized needs of different groups of people, the technologies independently developed by AVIC Elevator such as voice call ladder, somatosensory call ladder, face recognition call ladder and so on have effectively solved the problems that the elderly are not convenient to take the elevator, children cannot reach the elevator, and the blind cannot press the elevator.
"Xiaomei, Xiaomei" "Hello" "I'm going to the 3rd floor" ...... In the elevator of the AVIC Elevator Office Building, the reporter felt the "intelligent voice calling system" under the leadership of the staff. With the command of the staff, the elevator will automatically start and go to the floor to be reached.
As the first batch of pilot demonstration units of Guizhou industrial cloud big data and Guizhou intelligent manufacturing, in recent years, AVIC elevator has continuously introduced intelligent equipment, actively promoted the digital transformation of enterprises, enhanced the ability of independent innovation, built "intelligent manufacturing" and "intelligent service" into a shining business card of enterprises, and made its due contribution to the promotion of new industrialization in Guizhou.
Source: colorful Guizhou network
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Keywords:
AVIC Elevator Equipment, AVIC Elevator, Elevator Sales, AVIC Elevator Sales, Elevator Maintenance
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